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Water & Waste
Water
Ball Packaging Europe consumed 1.4 million cubic metres of water in 2009, a 4 percent decrease from 2007. Water consumption per 1,000 cans produced decreased 10 percent in the same time frame and 28 percent between 2003 and 2009. Our goal is to further reduce water consumption by 4.9 percent per 1,000 cans produced by the end of 2011.

Chart: Water consumption per 1,000 cans produced
We installed measuring devices on the main water consuming equipment in the course of 2008 and 2009 and connected these devices to the Energy Information System (EIS). Through advanced metering systems and software, real-time data on our water demand is available and can be analysed in detail. Thus we can implement specific measures to further reduce our water consumption. We modified our cascade washing process and are now re-using water in La Ciotat, France. We save approximately 15,000 cubic metres of municipal water per year and reduce the amount of waste water released to treatment systems. We plan to implement this measure in five more European plants in 2010, resulting in annual water savings of more than 75,000 cubic metres.
Waste
Material use and waste volumes are important yardsticks for evaluating the efficiency of our processes. We employ a number of strategies to minimise raw material use, such as recycling all process scrap within our facilities and making process improvements to reduce spoilage. Ball Packaging Europe generated 9,845 metric tons of waste in 2009. One of the main challenges for Ball Corporation is to report on different waste categories in a timely, reliable and consistent way throughout our global operations. That is, for example, because waste classifications and disposal methods vary from country to country. Therefore Ball Corporation introduced globally consistent waste metrics in 2009. Together with our waste management contractors in Europe, we developed a scheme so that we can now collect and consolidate waste data against the categories shown in the chart.

Chart: Waste generation 2009 Waste reduction, reuse and recycling minimise disposal costs and provide environmental benefits such as resource conservation. We also generate additional revenue when we recycle valuable materials. By emphasising the importance of recycling, we are cultivating a conservation mindset. A number of locally driven, innovative plant recycling initiatives were introduced at our facilities. For example, we installed oil-coalescers in our washing and water treatment processes. Coalescers are used to separate emulsions into their components. As a consequence chemicals can now be used in the can washing process for a longer period and wastewater volumes are reduced. In addition, the water content in our waste oil is further reduced so that the overall weight of that waste category has been reduced, too.
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Kontakt |
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Björn Kulmann
Manager Sustainability
Tel.: +49 2102 130 448
Fax: +49 2102 130 163
Mail: Björn Kulmann
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